Technologies

Online Corrosion Monitoring System

  • Real-Time Protection for Critical Assets

    • What is Online Corrosion Monitoring System?

    • A real-time, automated system that detects and measures pipe thickness changes and defect development at specific points in pipelines and industrial equipment.
    • Using advanced sensors and data analytics, it provides continuous monitoring without production impact or equipment destruction, while automatically generating reports and statistics.

    Key Features & Benefits

    1

    24/7 Real-Time Monitoring

    Instant alerts for abnormal corrosion rates.

    2

    Non-Intrusive & Intrusive Sensors

    Flexible installation options.

    3

    Predictive Maintenance

    Reduces unplanned downtime and repair costs.

    4

    Data Logging & Reporting

    Tracks trends for compliance and analysis.

    5

    Compatible with SCADA/PLC

    Seamless integration into control systems.

    How It Works

    • Corrosion Probes/Sensors measure metal loss (e.g., electrical resistance, ultrasonic, or LPR sensors).
    • Data Transmitter sends real-time readings to a central dashboard.
    • Analytics Software provides corrosion rate predictions and maintenance recommendations.

    Application Scenarios

    • Petrochemical pipelines
    • Petrochemical pipelines (420 degC)
    • Pipelines buried in oil field
    • Dense pipelines
    • Gas pipelines
    • Polycrystalline silicon pipelines
    • Steel plant pipelines
    • Multichannel pipelines
    • High pressure vessels

    Why Invest in Corrosion Monitoring?

    Prevents catastrophic failures and safety hazards.

    Saves on maintenance costs by optimizing inspections.

    Ensures regulatory compliance (API, NACE, ISO standards).